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微小型超声离合器的仿真和实验研究

Simulation and Experimental Study of a Compact Ultrasonic Clutch

  • 摘要: 针对空间、质量受限的精密传动系统对微小型离合器的需求,设计了一种基于超声波近场悬浮的新型微小型超声离合器。该离合器以夹心式压电超声换能器及预压弹簧为核心部件,通过60 kHz高频振动产生声辐射压力以实现离合。采用四端传输矩阵法设计超声换能器尺寸,并结合有限元仿真进行模态分析和尺寸优化。仿真分析了近场悬浮系统中输入电压及悬浮高度对输出辐射声压的影响规律,验证了该理论在用于微小型超声离合器的可行性。实验测试了在100 r/min及200 r/min转速下,不同输入功率下微小型超声离合器的输出转速与负载扭矩,验证了所设计的超声离合器能够可靠地实现分离与结合动作。对不同粗糙度结合面的超声离合器输出扭矩的对比测试结果表明,输出扭矩随粗糙度增加呈非线性增长。

     

    Abstract: To meet the requirements of compact clutches in precision transmission systems under space and mass constraints, a novel compact ultrasonic clutch was designed using the ultrasonic near-field levitation theory. The clutch employs a sandwich piezoelectric ultrasonic transducer and a preload spring as core components, achieving engagement and disengagement through acoustic radiation pressure generated by 60 kHz high-frequency vibration. The dimensions of the ultrasonic transducer were designed using the four-terminal transmission matrix method, and modal analysis as well as dimensional optimization were performed through finite element simulations. Simulations analyzed the influence of input voltage and levitation height on the output radiation acoustic pressure in the near-field levitation system, verifying the feasibility of applying this theory to miniature ultrasonic clutches. Experiments were carried out to measure the output rotational speed and load torque of the clutch under different input power levels at rotational speeds of 100 r/min and 200 r/min. The results demonstrate that the designed ultrasonic clutch can reliably achieve both separation and engagement. Furthermore, comparative tests on the output torque of the ultrasonic clutch with contact surfaces of different roughness levels indicate that the output torque exhibits a nonlinear increase with increasing surface roughness.

     

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