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基于机器工况增强和实例白化的电机通用异常声音检测方法

Anomalous Sound Detection for Motors Based on Machine Condition-Aware Augmentation and Instance Whitening

  • 摘要: 针对旋转电机异常声音检测中因工况变化导致训练集与测试集之间存在域偏移,使模型在未知工况下泛化性能显著下降的问题,本文提出一种融合工况增强与实例白化的电机通用异常声音检测方法。在数据层面,设计工况增强策略,通过在频域对同类故障、不同工况样本的幅度谱和相位谱进行重组,生成物理可解释的增强样本。在特征层面,引入实例白化层,通过对特征进行去均值和去相关性操作,消除由工况变化引起的特征分布差异,实现跨工况特征对齐。在此基础上,构建端到端多任务学习框架,协同优化故障分类与工况识别任务。在包含多种未知转速与负载组合的测试集上的实验结果表明,所提方法的准确率和宏F1分数均达到99.67%,相比基线模型提升超过4个百分点,显著优于Mixup等传统数据增强方法。

     

    Abstract: To address the domain shift problem caused by variations in operating conditions between training and test data for anomalous sound detection in rotating motors—which leads to significant performance degradation under unknown working conditions—this paper proposes a motor anomaly sound detection method that integrates machine condition-aware augmentation and instance whitening. At the data level, we design a machine condition-aware augmentation strategy that recombines the magnitude and phase spectra of samples sharing the same fault type but differing in operating conditions in the frequency domain, thereby generating physically interpretable augmented samples. At the feature level, an instance whitening layer is introduced to eliminate condition-induced feature distribution discrepancies via mean-centering and decorrelation, achieving cross-condition feature alignment. Building upon this, we construct an end-to-end multi-task learning framework to jointly optimize fault classification and operating condition recognition. Experimental results on a test set comprising multiple previously unseen speed–load combinations show that the proposed method achieves 99.67% accuracy and a macro F1-score of 99.67%, outperforming the baseline model by over 4 percentage points and significantly surpassing traditional data augmentation methods such as Mixup.

     

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