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基于非线性超声混频及衰减补偿的微裂纹检测

Micro-cracks detection based on nonlinear ultrasonic mixing and attenuation compensation

  • 摘要: 非线性超声混频方法因对早期微损伤灵敏度较高而用于微裂纹定位检测研究。由于超声波传播过程的信号衰减,基于非线性参数的微裂纹定位检测往往具有一定偏差。文章提出基于衰减补偿的非线性超声混频方法,并将其用于疲劳微裂纹的准确检测研究中。以4333M4低合金高强度钢试样为研究对象,采用两列横波相互作用产生和频纵波的非共线混频模式,根据声波的衰减现象以及超声波产生混频信号的传播过程,分别对基频和混频信号进行衰减补偿,修正了非线性系数。分别制备不同长度疲劳微裂纹试样,并沿深度方向进行扫查,对比衰减补偿前后非线性系数的变化规律,结果表明采用衰减补偿后的非线性系数检测微裂纹长度更加准确,并且同一频率比的不同基波频率检测结果具有较好的一致性,证明了所提出方法的普适性。研究结果表明,结合衰减补偿的非线性超声混频方法能够较准确地检测微裂纹,为金属材料中微裂纹的检测提供了一种更精确的方法。

     

    Abstract: The nonlinear ultrasonic mixing method can be used for the micro-crack detection and localization research due to its high sensitivity to early micro-damage. Because the ultrasonic wave attenuates during propagation, the micro-crack detection based on acoustic nonlinearity coefficients usually has a certain deviation. In this paper, a method of nonlinear ultrasonic mixing method combined with attenuation compensation is proposed and adopted to detect micro-cracks in metal materials. The experimental research is conducted for the specimens of 4333M4 steel, and two shear waves are used to generate the sum-frequency longitudinal wave. In consideration of wave attenuation and the nonlinear mixing wave propagation, the two primary waves and the mixing wave are compensated for their corresponding attenuations to correct the acoustic nonlinearity coefficients. Specimens with micro-cracks of different lengths are prepared and scanned in the depth direction. By comparing and analyzing the change of the acoustic nonlinearity coefficients with and without attenuation compensation, it is found that the acoustic nonlinearity coefficients with attenuation compensation is more accurate in measuring the micro-crack length. And the detection results of two different primary frequencies with the same frequency ratio are relatively well consistent, the universality of this method is demonstrated. The results show that the nonlinear ultrasonic mixing method with attenuation compensation can accurately detect micro-cracks and measure the length. This research provides a more accurate method for the micro-cracks detection.

     

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