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水温对超声空化去除钻削毛刺的影响

The effect of water temperature on ultrasonic cavitation for removing drilling burrs

  • 摘要: 目前,在利用超声变幅杆和磨粒相结合的方式来去除金属毛刺的应用中,虽然对单个超声空化泡的理论研究日渐成熟,但缺少水温对空化泡最大溃灭压力影响的研究。文章使用HyperMesh和LS-DYNA Program Manager软件模拟单个空化泡溃灭冲击工件的动态过程,基于单个超声空化泡的最大溃灭压力理论,使用ANSYS Workbench软件分析单个空化泡均匀分布于钻削毛刺表面的溃灭效果。当液体介质装满球面激发式聚焦超声波清洗机的半球域时,COMSOL Multiphysics软件三维声场仿真和铝箔腐蚀实验结果表明在圆心处形成一个稳定的局部高声压区域,并在此区域内进行钻削毛刺去除实验。实验结果表明,水温升高可以有效提高毛刺去除效率。

     

    Abstract: In the presently application of removing metal burrs by combination of ultrasonic amplitude rods and abrasive particles, although theoretical research on individual ultrasonic cavitation bubbles is becoming increasingly mature, there is a lack of study on the effect of water temperature on the maximum collapse pressure of cavitation bubbles. This article uses HyperMesh and LS-DYNA Program Manager to simulate the dynamic process of a single cavitation bubble collapsing and impacting a workpiece. Based on the theory of maximum collapse pressure of a single ultrasonic cavitation bubble, ANSYS Workbench is used to analyze the collapse effect of a single cavitation bubble uniformly distributed on the surface of drilled burrs. When the liquid medium is filled within the hemispherical region of the spherical excitation focused ultrasonic cleaning machine, COMSOL Multiphysics three-dimensional acoustic field simulation and the aluminum foil corrosion method demonstrate the formation of a stable local high-pressure acoustic region at the center of the circle, and drilling burr removal experiments are conducted in this region. The experiment results indicate that the increasing in water temperature can effectively improve the efficiency of burr removal.

     

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