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卷积神经网络识别B型套筒角焊缝缺陷

Identification of defect in fillet weld of type-B sleeve using convolutional neural network

  • 摘要: 在B型套筒角焊缝的相控阵超声检测中,与水平熔合线夹角较小的条形焊接缺陷(如裂纹、未焊透等),常因结构限制无法捕获其镜面反射波,仅能得到一个或两个端角衍射波,仅从图像上难以确定缺陷的真实形貌,从而导致定量偏差较大。研究构建了含人工刻槽和钻孔缺陷的B型套筒角焊缝相控阵检测有限元模型,采用一维线阵探头捕获角焊缝缺陷的全矩阵数据,将所获大量缺陷时域回波信号转换为时频谱图数据库,用于训练卷积神经网络分类模型,实验检验并对比了VGGNet、ResNet、EfficientNet和GoogLeNet四种卷积神经网络模型对角焊缝样品水平熔合区刻槽与钻孔的识别能力。结果表明,ResNet50网络对B型套筒水平熔合线区的刻槽和钻孔缺陷分类准确率最高可达97.65%。将有限元模拟与深度学习相结合,能在低成本条件下,实现水平熔合线区刻槽与钻孔的有效识别,不仅可提高缺陷长度定量的准确性,还能辅助优化B型套筒的检测流程,为其他复杂结构的超声检测与评价提供了一种新方案。

     

    Abstract: In the phased array ultrasonic detection of fillet welds of type-B sleeve, for defects such as cracks and incomplete welding that have a small angle with the horizontal fusion line, the specular reflection waves are often difficult to be captured due to structural constraints, and only one or two end-angle diffraction wave can be obtained. This makes it difficult to determine the characteristics of the defects from their images, resulting in significant quantitative deviation. A finite element model for phased array detection of type-B sleeve fillet welds with manually grooved and drilled defects was constructed. A one-dimensional linear array probe was used to capture the full matrix data of the defects, and a large number of time-domain echo signals were converted into a time-spectrum database for training a convolutional neural network model. The ability to identify grooving and drilling defects in the horizontal fusion zone was tested through sample experiments, and four neural network models—VGGNet, ResNet, EfficientNet, and GoogLeNet—were compared. Experimental results show that the identification accuracy of the ResNet50 model can reach 97.65%. The combination of finite element simulation and deep learning can effectively identify grooves and holes at low cost, which not only improves the accuracy of defect length quantification but also helps optimize the detection process of type-B sleeves, providing a new solution for other complex structures.

     

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