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基于超声Lamb波的硬质合金板内部微裂纹检测方法研究

Study on the detection method of microcracks in cemented carbide plates based on ultrasonic Lamb wave

  • 摘要: 硬质合金内部存在微裂纹时,将影响硬质合金的使用寿命。Lamb波常用于非线性超声无损检测,在铝板微裂纹检测中应用较广,但对硬质合金,由于吸收系数大产生的非线性效应不够明显。因此本文研究了Lamb波与硬质合金相互作用的非线性系数增大方法和微裂纹的定位方法,实现了基于超声Lamb波的硬质合金微裂纹检测。利用COMSOL Multiphysics仿真软件建立硬质合金板三维检测模型,对微裂纹的长度和宽度进行仿真实验。实验结果表明,非线性系数随着微裂纹的长度变长而变大,随着微裂纹的宽度变宽而减小,能检测到的最小硬质合金微裂纹长度为0.2mm,宽度为0.04um,定位误差在2mm以内。

     

    Abstract: When there are microcracks inside the tungsten carbide, it will affect its service life. Lamb waves are often used for nonlinear ultrasonic nondestructive testing, and they are widely used in the detection of microcracks in aluminum plates, but for tungsten carbide, due to its large absorption coefficient, the nonlinear effect is not obvious enough. Therefore, this paper studies the methods of increasing the nonlinear coefficient interaction between Lamb waves and tungsten carbide and the method of locating microcracks, and achieves microcrack detection of tungsten carbide based on ultrasonic Lamb waves. A three-dimensional detection model of tungsten carbide plate is established using the COMSOL Multiphysics simulation software, and the simulation experiments of microcrack length and width are carried out. The experimental results show that the nonlinear coefficient increases as the length of the microcrack becomes longer and decreases as the width of the microcrack becomes wider. The smallest carbide micro-crack that can be detected is 0.2mm in length and 0.04um in width, and the positioning error is within 2mm.

     

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