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基于相控阵超声的变压器密封橡胶内部缺陷检测

Internal Defect Detection of Transformer Seal Rubber Based on Phased Array Ultrasound

  • 摘要: 变压器密封橡胶内部缺陷投运前缺乏便捷有效的无损检测手段,在变压器长期、复杂的运行工况下易发生损坏而导致绝缘油渗漏,影响设备运行安全。文章提出将相控阵超声检测技术运用于变压器密封橡胶的内部缺陷检测,通过纵波透射法测量密封橡胶在不同超声波频率下的声速和衰减系数,然后在预制内部缺陷的丁腈橡胶试样上开展相控阵超声检测参数研究,并将建立的工艺方法进行了应用。结果表明,密封橡胶的声速和声衰减系数均随频率增大而增大,需要综合考量中心频率对相控阵超声检测能力的影响;采用相控阵纵波双面检测可以实现变压器密封橡胶板的内部缺陷检测,且在推荐工艺参数下,检测灵敏度能达到Φ1.5 mm平底孔当量。为成分各异、形状复杂、厚度特殊的变压器密封橡胶制品内部缺陷检测提供了有用的参考。

     

    Abstract: At present, the internal defects of transformer sealing rubber lack convenient and effective non-destructive testing methods before installation. Under long-term and complex operating conditions, these defects may lead to failure, resulting in insulation oil leakage and compromising safety. This study proposes the application of phased array ultrasonic testing (PAUT) technology for detecting internal defects in transformer sealing rubber. First, the longitudinal wave transmission method was employed to measure the sound velocity and acoustic attenuation coefficient of the sealing rubber at different ultrasonic frequencies. Subsequently, PAUT process parameters were investigated using prefabricated nitrile rubber specimens containing internal defects, and the developed methodology was applied in engineering practice. The results indicate that both the sound velocity and acoustic attenuation coefficient of the sealing rubber increase with frequency, necessitating a balanced consideration of the influence of center frequency on PAUT detection performance. Dual-sided longitudinal wave phased array detection proved effective in identifying internal defects in transformer sealing rubber plates, achieving a sensitivity equivalent to a Φ1.5 mm flat-bottomed hole under the recommended process parameters. This research provides a useful reference for detecting internal defects in sealing rubber products with varying compositions, complex shapes, and special thicknesses.

     

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