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基于窄磁铁EMAT的导波检测系统设计与优化

Design and optimization of a guided wave detection system based on the narrow-magnet EMAT

  • 摘要: 为充分发挥导波电磁超声(EMAT)技术在非接触测量与大面积扫查方面的潜力,关键在于提升传感器换能效率并研制高效便携的测量系统。本文以窄磁铁EMAT和频率/波长校准方法为基础,通过优化磁铁-线圈宽度比以及加装磁轭方案,协同提升了窄磁铁EMAT的换能效率。在此基础上,开发了配套的嵌入式测量系统,实现了传感器与电路系统层面的协同设计。集成系统实测功耗为2.4 W,对800 mm × 800 mm × 1 mm铝板上附着损伤的定位误差小于1 mm,伪像问题显著改善,为功率受限下便携式EMAT导波检测系统的设计与应用提供了有效的参考。

     

    Abstract: To fully realize the potential of guided-wave electromagnetic acoustic transducer (EMAT) technology in non-contact measurement and large-area scanning, critical advances are required in transducer efficiency and the development of efficient, portable measurement systems. This work is based on a narrow-magnet EMAT and a frequency/wavelength calibration method, whereby the conversion efficiency of the narrow-magnet EMAT was synergistically enhanced by optimizing the magnet-to-coil width ratio in combination with a magnetic yoke scheme. Building on this, a matched embedded measurement circuit was developed, achieving co-design at both the sensor and system levels. The integrated system consumes 2.4 W of power and achieves a positioning error of less than 1 mm for defects on an 800 mm × 800 mm × 1 mm aluminum plate, while also showing significant suppression of artifacts. These results provide an effective reference for the design and application of portable EMAT guided-wave testing systems under power constraints.

     

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