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电极内部缺陷的非线性超声导波智能识别研究

Research on intelligent identification of internal defects in electrodes based on nonlinear ultrasonic guided waves

  • 摘要: 针对锂离子电池电极内部缺陷识别难、传统超声检测效率低的问题,本研究提出融合非线性超声导波与人工智能的电极缺陷智能识别方法。使用非线性超声导波测量系统检测四类电极样本,通过相位反转法分离基波(fundamental wave, FW)、二次谐波(second harmonic, SH)与非线性超声(nonlinear ultrasonic, NU)信号,构建三类数据集;采用一维卷积神经网络(1-dimensional convolutional neural network, 1D-CNN)自动提取特征并随机森林(Random Forest, RF)、支持向量机(Support Vector Machine, SVM)、梯度提升机(gradient boosting machine, GBM)进行缺陷识别。结果表明,NU特征集识别性能最优,GBM在该特征集下的电极缺陷平均识别率为94.35%,对颗粒状异物的识别率为91%,较FW特征集提升了11%;SH携带FW不具备的缺陷信息,有效提升微观缺陷识别能力。所提出的NU-CNN+GBM算法识别精度优于单一算法,为电极在线无损检测提供了技术支撑。

     

    Abstract: To address the challenges of identifying internal defects in lithium-ion battery electrodes and the low efficiency of traditional ultrasonic testing, this study proposes an intelligent electrode defect identification method that integrates nonlinear ultrasonic guided waves with artificial intelligence. Four types of electrode samples are tested using a nonlinear ultrasonic guided wave measurement system. By applying the pulse inversion method, the fundamental wave (FW), second harmonic (SH), and nonlinear ultrasonic (NU) signals are separated to construct three distinct datasets. A one-dimensional convolutional neural network (1D-CNN) is employed for automatic feature extraction; the extracted features are then fed into three classifiers—random forest (RF), support vector machine (SVM), and gradient boosting machine (GBM)—to perform defect identification. Results show that the NU-based feature set achieves the best recognition performance. Specifically, GBM achieves an average recognition accuracy of 94.35% for electrode defects using this feature set. For granular contaminants, the recognition rate reaches 91%, representing an 11-percentage-point improvement over the FW-based feature set. The SH carries unique defect-related information not present in the FW, thereby effectively enhancing the detection capability for microscopic defects. The proposed NU-CNN+GBM algorithm outperforms each individual classifier in recognition accuracy, providing technical support for online, non-destructive testing of lithium-ion battery electrodes.

     

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